Flexographic Printing

Flexographic Printing Plate Flexographic printing, also known as flexo printing, derives its name from the Latin word “flexus,” which translates to “bending." Flexo printing is a versatile and cost-effective method used for medium to large volume runs on various paper and film substrates. Flexographically printed products have a wide range of applications including direct mail, industrial, product identification, medical, pharmaceutical, and cosmetic labels. Our flexo printing capability includes web widths up to 17", 10-colors, multiple die cutting stations, water-based, UV, and metallic inks.

How Flexographic Printing Work

Flexographic printing uses flexible polymer printing plates wrapped around rotating cylinders on a web press to transfer ink. The inked plates have a slightly raised image and are mounted onto plate cylinders. These plates are then loaded onto the flexographic press, with each required color positioned in successive print stations. As each roller rotates, the plate collect ink from the ink roller, also known as an anilox, which transfers the inked image onto the substrate.

Advantages of Flexographic Printing

Flexo printing offers several advantages due to its versatility and efficiency. It can be done with a wide variety of substrate materials, delivering high-quality products at high-production speeds. Here are some key benefits:

• Cost-Effective: Flexographic printing is economical for large runs.
• High Quality: It produces consistent, high-quality prints.
• High-Speed Production: Flexo printing is fast, making it ideal for large orders.
• In-Line Converting: Additional processes like die cutting or lamination can be integrated into the printing process.
• Short Lead Times: The quick setup and high speed of flexo presses reduce lead times.
• Versatility: Flexo can print on a variety of substrate materials.

With these advantages, flexographic printing is a popular choice for many businesses looking for efficient, high-quality printing solutions.

Flexo printing can be used with a wide range of materials, including:

• Papers
• Plastic films
• Metallic films
• Corrugated cardboard
• Foils
• Non-woven fabrics
• Multi-layer composites

Flexographic Labels

Custom labels printed on flexographic presses offer a wide range of design flexibility and can be printed at fast speeds, providing a cost-effective solution for larger orders. With the wide variety of materials and inks, flexographic labels have an abundance of design possibilities and usages. ATL is capable of matching any color on the spectrum, offering eye-catching and versatile custom label solutions. When it comes to substrates and surfaces, flexo printing is the best option for printing on porous and non-porous substrates. This versatility in custom flexo printing is a great option for consumer packaged goods, flexible packaging and pouches, as well as custom labels.

Custom label printing is what we do. If you need assistance in the development of your custom label construction, our Graphic Arts, Pre-Press, and Engineering teams are available to share their printing and converting knowledge. We partner with leading suppliers and have access to the latest materials, equipment, and technology to ensure your product achieves the goals you have set.

Products & Applications: